Flatline Robotics
EVA Foam
Armor Basics
Cut, shape, and build your own cosplay armor from floor mats.
⏱ 2 Sessions · 2 Hrs Each
🎁 Keep Your Kit!
What You'll Build
- Armor plates scaled to your measurements
- Gauntlets with articulated fingers
- Pauldrons with strap attachment points
- Heat-formed curved pieces
- Sealed and primed surfaces ready for paint
Session by Session
1
Pattern Making & Cutting
Create paper patterns, transfer to foam, and cut clean edges with a hot knife.
2 HRS
2
Heat Forming & Assembly
Shape curved pieces with a heat gun, glue seams with contact cement, and seal with Plasti Dip or HexFlex.
2 HRS
Take Home Your Custom Armor!
A complete set of EVA foam armor pieces scaled to fit you, ready to paint and wear to your next convention.
Skills You'll Gain
Pattern Drafting
Foam Cutting
Heat Forming
Contact Cement
Surface Sealing
Armor Assembly
Good to Know
- No prior cosplay experience needed
- All materials and tools provided
- Wear clothes you don’t mind getting messy
- Contact cement fumes — ventilation provided
Start your cosplay journey. Build real armor in two sessions.
Register Now →