Flatline Robotics
Helmet Printing
& Assembly
From sections to a complete cosplay helmet — print, assemble, finish.
⏱ 4 Sessions · 2 Hrs Each
🎁 Keep Your Helmet!
What You'll Build
- Print a full cosplay helmet in sections
- Split oversized models for your printer
- Glue and align parts with precision
- Create registration pins for perfect alignment
- Fill seams with filler primer
- Sand surfaces smooth for painting
- Install visors and clear components
Week by Week
1
Model Prep & Splitting
Choose a helmet model, split into printable sections, add alignment features.
2
Printing Sessions
Print all helmet sections with optimal settings. Monitor for quality issues.
3
Assembly & Alignment
Glue sections together using registration pins. Check symmetry and fit.
4
Finishing & Visor Installation
Fill seams, sand smooth, prep for paint. Install visor and clear components.
Take Home Your Finished Helmet!
A complete, assembled cosplay helmet — sanded, primed, and ready for your custom paint job.
Skills You'll Gain
Large Model Splitting
Multi-part Assembly
Registration Pins
Seam Filling
Surface Finishing
Visor Installation
Good to Know
- Prior 3D printing experience recommended
- All materials and tools provided
- Wear comfortable clothes for sanding work
- Safety glasses and respirators provided
Build your centerpiece prop. From raw print to wearable helmet.
Register Now →