Flatline Robotics
Vacuum Forming
Costume Armor
Create smooth, uniform armor shells and mask components.
⏱ 2 Sessions · 2 Hrs Each
🎁 Keep Your Armor!
What You'll Build
- Vacuum-formed armor plates
- Smooth mask components
- Visor inserts and eye pieces
- Large curved surface shells
- Stormtrooper-style armor pieces
- Uniform, professional-looking parts
Session by Session
1
Mold Design & Creation
Design and build your vacuum-forming molds from foam or other materials.
2 HRS
2
Vacuum Forming & Finishing
Heat plastic sheets, vacuum-form over molds, trim, and finish your pieces.
2 HRS
Take Home Professional Armor!
Your vacuum-formed armor pieces — smooth, uniform, and ready for painting and assembly.
Skills You'll Gain
Mold Design
Vacuum Forming
Plastic Heating
Trimming & Finishing
Surface Prep
Armor Assembly
Good to Know
- Some crafting experience recommended
- All materials provided
- Heat and vacuum equipment used
- Heat-resistant gloves provided
- Safety instruction included
Create screen-accurate armor. Learn professional vacuum forming techniques.
Register Now →